Glob Top Sealing Compounds

Sealing compounds and encapsulants are often used in electronics as so-called glob tops to protect electronic components. They protect components from moisture, dust, dirt and solvents. Glob tops also protect sensitive components from mechanical strain and scratching.

All Panacol sealing compounds and encapsulants are made without solvent and many have a low ionic content of less than 10 ppm Na+, K+, Cl- and Br-. They therefore provide perfect protection from internal corrosion and reduce local voltaic coupling.

Many sealing compounds are UV-curing, allowing rapid setting in just a few seconds. This makes them suitable for encapsulating components in fully automated high-volume production.
Thermally curing sealing compounds, on the other hand, have the advantage of curing even in shaded areas that the UV light cannot reach. Glob tops with black pigmentation, which are used as covers or coatings, can normally only be heat-cured.

After curing, all Panacol glob top sealing compounds withstand short-term temperatures of up to 280°C and remain unaffected by reflow processes. Panacol’s glob top adhesives are easy to process, highly flexible and have a high peel and shear strength.

Glob top adhesive protecting SMDs

Glob tops protect components on FR4 boards.

"Black & Light" Adhesives

What is new is that many of our black adhesives can now also be cured with UV light in thick layers. This new Black&Light technology allows complete curing with UV light without resorting to secondary curing mechanisms. This technology is compatible with most of Panacol's epoxy-based Vitralit® adhesives. Depending on the application, the black coloration and layer thickness of the adhesives can be individually adjusted.

Another major advantage of the new "Black&Light" adhesives is storage: while conventional black-filled epoxy resin adhesives usually have to be stored deep-frozen, the "Black&Light" epoxy resins can be stored and shipped at room temperature or refrigerated, depending on the adhesive.

You can find more information on these adhesives on our "Black&Light" page.

Black epoxy now cures with uv light only

Black epoxy adhesives are cured with the UV Spot 100 from Hönle

The table below lists a selection of sealing compounds suitable for glob tops. Further products and custom solutions are available on request.

To download the technical datasheets (TDS) please click on the adhesive name.

Glob top Application Viscosity [mPas] Base Curing* Properties
Vitralit® 1600 LV attaching components on PCBs
conformal coating
encapsulation of electronic components
chip encapsulation
potting material
automotive, aerospace
smart card
3,000-5,000 epoxy UV
secondary heat cure
Very high Tg
low water absorption
low ion content
very high chemical resistance
Vitralit® 1650 glob top encapsulation
conformal coating
encapsulation of electronic components
chip encapsulation
potting material
automotive, aerospace
smart card
3,000-5,000 epoxy UV Electronic grade
low ion content
suitable for chip protection
UL94 HB test passed
Vitralit® 1657 glob top encapsulation
conformal coating
encapsulation of electronic components
chip encapsulation
potting material
attaching components on PCBs
SMD assembly
display sealing
5,000-15,000 epoxy UV Low ion content
excellent chemical resistance
low water absorption
suitable for covering open bonded chips
Vitralit® 1671 glob top encapsulation
conformal coating
encapsulation of electronic components
chip encapsulation
potting material
attaching components on PCBs
SMD assembly
display sealing
smart card
9,000-14,000 epoxy UV
secondary heat cure
Stable frame compound
high ion purity
electronic grade adhesive
high temperature conductivity
low water absorption
UL94 HB test passed
Vitralit® 1680 glob top encapsulation
conformal coating
encapsulation of electronic components
chip encapsulation
potting material
smart card
5,000-8,000 epoxy UV Very high resistance to heat and humidity
electronic grade adhesive
low ion content
suitable for chip protection
Vitralit® 1688 glob top encapsulation
conformal coating
encapsulation of electronic components
chip encapsulation
potting material
smart card
1,200-2,000 epoxy UV Excellent flow properties and leveling
electronic grade adhesive
low ion content
suitable for chip protection
excellent resistance to heat and humidity
Vitralit® 1691 glob top encapsulation 20,000-40,000 epoxy UV
secondary heat cure
black color
high ion purity
electronic grade adhesive
high temperature resistance
fast surface curing with UV light
Vitralit® BL UC 1101 medical devices
optics
electronics
lens bonding
light shielding
3,500-7,000 (Rheometer, 25 °C, 10s^-1) epoxy UV black colour
low shrinkage
low CTE
high glass transition temperature
good chemical resistance
resistant to sterilization
Vitralit® BL UC 1102 medical devices
optics
electronics
lens bonding
light shielding
3,500-7,000 (Rheometer, 25 °C, 10s^-1) epoxy UV black colour
low shrinkage
low CTE
high glass transition temperature
good chemical resistance
resistant to sterilization
Vitralit® BL UC 1103 medical devices
optics
electronics
lens bonding
light shielding
3,500-7,000 (Rheometer, 25 °C, 10s^-1) epoxy UV black colour
low shrinkage
low CTE
high glass transition temperature
good chemical resistance
resistant to sterilization
Vitralit® UD 5180 glob top encapsulation
attaching components on PCBs
conformal coating
encapsulation of electronic components
SMD assembly
plastic bonding
potting material
automotive, aerospace
4,000-6,000 epoxy UV
secondary heat cure
Perfect solution for bonding flexible circuit paths
resistant to reflow processes
grey color
Vitralit® UD 8055 Protective encapsulation of electronic components on PCBs
Consumer electronics
5,000-8,000 (Rheometer, 25°C, 10s^-1) acrylate UV
VIS
moisture cure
High Tg
Fast curing
Compatible with flux
Low ion content
Vitralit® UD 8056 Consumer Electronics
Protective encapsulation of electronic components on PCBs
3,000-6,000 (Rheometer, 25°C, 10s^-1) acrylate UV / VIS High Tg, fast curing
Compatible with flux
Low ion content
Passed UL94 HB test
Structalit® 5717 Fill-material for "Frame&Fill"
Glob top
Electrics
Electronics
3,000-8,000 (Rheometer, 25°C, 10s^-1) epoxy thermal Black color, very good flowability
High glass transition temperature
No bleeding
Very low ionic content (<10ppm)
Suitable for semiconductors
Structalit® 5719 Fill-material for "Frame&Fill"
Glob top
Electrics
Electronics
7,000-11,000 (Rheometer, 25°C, 5s^-1) epoxy thermal Very good flowability
High glass transition temperature
No bleeding
Very low ionic content (<10ppm)
Suitable for semiconductors
Structalit® 5721 Fill-material for "Frame&Fill"
Glob top
Electrics
Electronics
15,000-20,000 epoxy thermal Very good flowability
High glass transition temperature
No bleeding
Very low ionic content (<10ppm)
Suitable for semiconductors
Structalit® 5891 glob top encapsulation
plastic bonding
SMD assembly
25,000-50,000 epoxy thermal Black color
fast curing at low temperatures
impact resistant
Structalit® 5891 T glob top encapsulation
SMD assembly
attaching components on PCBs
80,000-150,000 epoxy thermal Black color
stable frame material, can be applied wet-in-wet with filling material, suitable for frame stacking
stable edges
resistant to shocks
Structalit® 5893 glob top encapsulation
SMD assembly
medical technology
needle bonding
frame&fill
6,000-10,000 (Rheometer, 25°C, 10s^-1) epoxy thermal Black color
excellent flow properties
filling material for frame&fill applications
high resistance to heat and chemicals
certified to ISO 10993-5 standards
Structalit® 5894 M glob top encapsulation
encapsulation of electronic components
SMD assembly
automotive, aerospace
potting material
20,000-30,000 (Rheometer, 25 °C, 20s ^-1) epoxy thermal Black color
excellent flow properties
filling material for frame and fill applications on PCBs,
very high resistance to heat and chemicals
Structalit® 8801 attaching components on PCBs
encapsulation of electronic components
SMD assembly
encapsulation of plastic parts
potting material
automotive, aerospace
30,000-45,000 (LVT, 25°C, Sp. 4/6 rpm) epoxy thermal Resistant to oils, grease and fuels
excellent flow properties
beige color
certified to ISO 10993-5 standards
Structalit® 8838 attaching components on PCBs
encapsulation of electronic components
SMD assembly
6,500-7,500 (Rheometer, 25°C, 20s^-1) epoxy thermal Black color
flexible potting compound
excellent flow properties

*UV = 320 - 390 nm, VIS = 405 nm